Our Legostampo system involves the areas of molding, cooking and cooling, and demolding, with possible vacuum packaging activities.
- Molding : In the case of traditionally baked or vacuum bagged products, the molds go through the different stations, including vacuum deaeration or heat sealing. In the case of vacuum bagged and clipped or thermoformed products, the molds pass through at the loading station and are then piled up. Robotic islands are made according to the type of mold and productivity.
- Cooking and cooling : It can be done with steam, air cooling, or our UCR systems of cooking and water cooling in the same module; stacks can be loaded with electric pallet trucks or AGVs. Our water-cooling-only units can be used for faster and more energy-efficient cooling of thermoformed packaged processed cheese.
- Demolding: It is carried out in robotic islands that can perform the different functions, or take care only of loading and unloading, with demolding left to one of our specific demolding machines, which is also able to feed a molds washer and transferring the product to one of our vacuum packaging machines for logs. In the case of products that do not have to be repacked, the robotic island can also provide for the orderly stacking of products on modular frames of our own design. For processed cheeses, the same robotic island can provide unstacking of the cooled molds with palletization of the finished product and stacking of the molds filled with the new product to be cooled.